BlogHead Gasket Failure — How Shaw’s Identifies It Before the Engine Gets Worse

Head Gasket Failure — How Shaw’s Identifies It Before the Engine Gets Worse

A head gasket failure does not always announce itself dramatically. Some develop slowly over months. Here is how Shaw’s investigates the symptoms before recommending an expensive repair.

8 April 2023

A head gasket failure is one of the more significant engine repairs a vehicle owner will face. The gasket seals the joint between the cylinder head and the engine block, and its job is to contain three separate fluids — combustion gases, engine oil and coolant — without allowing any of them to mix. When it fails, one or more of those barriers is breached.

What a blown head gasket actually means

The term ‘blown head gasket’ covers several different failure modes. The most common are:

  • Combustion gas into the coolant — exhaust gases push into the cooling system under pressure. The coolant reservoir develops bubbles or a brown foam, the system loses pressure rapidly, and the engine may overheat progressively as the cooling circuit becomes air-locked
  • Coolant into the combustion chamber — coolant is drawn into a cylinder and burned, producing distinctive white smoke from the exhaust (particularly on cold starts), a sweet smell in the exhaust, and a coolant level that drops without any visible external leak
  • Oil and coolant mixing — the gasket fails at a point that allows oil and coolant galleries to communicate. The result is a milky or mayonnaise-like contamination visible in the oil filler cap or on the dipstick. This can also result from a failed thermostat housing or an oil cooler failure, so Shaw’s investigates all possible causes before confirming the head gasket is responsible

Symptoms that warrant investigation

The following symptoms, individually or together, should prompt a head gasket check:

  • Coolant level dropping without any visible external leak under or around the engine
  • White smoke from the exhaust, particularly at startup, that does not clear quickly
  • Overheating — temperature gauge rising higher than normal, or the engine reaching temperature faster than usual
  • Bubbling or a rusty brown colour in the coolant reservoir, or a foam at the oil filler cap
  • Oil that looks milky or thinner than normal on the dipstick
  • A sweet smell from the engine bay or exhaust

How Shaw’s investigates

A head gasket diagnosis at Shaw’s uses a combination of methods:

  • Coolant combustion gas test — a chemical block test that changes colour (from blue to yellow) in the presence of combustion gases in the coolant. This is one of the fastest and most reliable ways to confirm combustion gas contamination of the cooling circuit
  • Cooling system pressure test — pressurising the cold coolant circuit and monitoring whether it holds pressure. A head gasket leak will cause pressure to drop rapidly; an external leak will also drop pressure but is usually visible
  • Compression test — low compression on an adjacent cylinder pair can indicate the gasket has failed between those two cylinders
  • Cylinder leakdown test — pressurising each cylinder individually while the engine is static and listening for where air escapes (into the coolant, into the next cylinder, into the crankcase)
  • Visual inspection of the exhaust, oil and coolant — taken together, the pattern of contamination and symptoms narrows the failure mode

Before deciding on repair

A head gasket repair requires removing the cylinder head. Shaw’s will not recommend or begin this work without first confirming the diagnosis, because several symptoms of head gasket failure can also be caused by a cracked cylinder head, a failing inlet manifold gasket, or a faulty oil cooler — all of which require different approaches. The diagnostic assessment is completed before any parts are ordered.

Book a head gasket investigation at Shaw’s →

We check it properly. We explain it properly. We do the job properly. You decide what gets done.

Shaw’s Service Station | Kinmel Bay & Rhyl | 01745 353481

Head Gasket Failure — How Shaw’s Identifies It Before the Engine Gets Worse