BlogElectric and Hybrid Vehicle High-Voltage Diagnostics — What We Check at Our Rhyl Workshop

Electric and Hybrid Vehicle High-Voltage Diagnostics — What We Check at Our Rhyl Workshop

High-voltage EV and hybrid systems need specialist equipment and trained technicians. Here is how Shaw’s approaches EV and hybrid diagnostic work at our Rhyl branch.

8 February 2023

Not every garage can work on electric and hybrid vehicles safely and effectively. High-voltage systems — operating at between 300 and 800 volts in most modern EVs — require specific training, equipment and safety procedures that go beyond standard mechanical diagnostics. At our Rhyl branch, Shaw’s carries out EV and hybrid diagnostic work using specialist high-voltage equipment and trained technicians.

What makes EV and hybrid diagnostics different

The high-voltage system in an electric or hybrid vehicle requires isolation before any component can be safely accessed. Working on a high-voltage circuit without the correct equipment and procedures is not just technically inadvisable — it presents a genuine risk of serious injury.

Beyond safety, EV and hybrid diagnostics require tools that can interface with the high-voltage control systems, battery management modules and power electronics that govern how these vehicles operate. A standard OBD scanner can read some EV fault codes, but it cannot access individual cell voltages, charge cycle history, insulation resistance readings, inverter performance data or the communication between high-voltage control modules.

What we diagnose

Electric and hybrid vehicle diagnostic work at Shaw's Service Station Rhyl

Common EV and hybrid issues we investigate at our Rhyl branch include:

  • Battery fault codes and degradation — reading individual cell voltages and balancing data to determine whether a fault is in a specific cell group or across the pack
  • Charging faults — AC charging circuit diagnosis, onboard charger faults, charge port issues, communication faults between vehicle and charge point
  • Insulation monitoring faults — testing the isolation between the high-voltage system and the vehicle chassis
  • Regenerative braking faults — diagnosing faults in the regenerative braking system that affect energy recovery and braking performance
  • Hybrid system faults — communication between the combustion engine management and the electric drive system on hybrid and plug-in hybrid vehicles
  • 12V auxiliary system on EVs — the 12V battery and its relationship to the high-voltage system, which causes driveability and no-start faults on some EV models

What we refer out

We diagnose high-voltage system faults. If a diagnosis confirms that major high-voltage components require replacement — such as the main traction battery, inverter or drive motor — we confirm the diagnosis clearly and discuss the options with you before any decisions are made about cost or direction.

EV and hybrid diagnostics at Shaw’s

The diagnostic assessment fee is £150. This covers the investigation and a written summary of findings. Any repair work is quoted separately based on those findings before anything proceeds.

EV and hybrid high-voltage diagnostic work is carried out at our Rhyl branch only. If your electric or hybrid vehicle has a fault that has not been resolved elsewhere, contact us before assuming a main dealer visit is the only option.

Contact Shaw’s Rhyl branch about EV diagnostics →

We check it properly.
We explain it properly.
We do the job properly.
You decide what gets done.

Shaw’s Service Station — Rhyl
01745 353481

Electric and Hybrid Vehicle High-Voltage Diagnostics — What We Check at Our Rhyl Workshop | Shaw's Service Station